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Process Guide · Deep Hole

Deep holes.
Beyond 4× diameter.
Specialty drilling.

Deep hole drilling guide. Holes deeper than 4× diameter need specialty equipment. Gun drilling, BTA drilling, ejector drilling — each suits different applications.

01 · Key principles

Key principles.

Standard drilling

To 4× D

Standard drilling up to 4× diameter. Beyond needs specialty.

Peck drilling

To 6× D

Drill, retract, drill cycle removes chips. Up to 6× D.

Gun drilling

To 100× D

Single-flute drill with internal coolant. Up to 100× diameter.

BTA drilling

Large diameter

Boring Trepanning Association. > 12 mm diameter. Up to 200× D.

Ejector drilling

Medium-large

Two-tube system. 12-200 mm diameter. Up to 100× D.

Tolerance

±0.05 mm typical

Specialty processes hold tighter than standard drilling.

FAQ

When does standard drilling fail?

Above 4× diameter, drill deflects. Chip evacuation fails. Heat builds up. Specialty tooling required.

Gun drilling capabilities?

Single flute drill with high-pressure coolant. Holds straight-through bores 100× diameter. Aerospace, oil-and-gas.

BTA vs gun drilling?

BTA: larger diameter (>12 mm), faster, lower precision. Gun: smaller, slower, tighter tolerance.

Cost comparison?

Standard drilling $1-5/hole. Gun drilling $10-50/hole. BTA $15-80/hole.

Common applications?

Hydraulic cylinder bores, gun barrels, oil-and-gas tubular components, heat exchangers.

Material limitations?

Most specialty drilling for steel. Stainless OK. Aluminum easier with standard methods.

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