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Reference · Galling Prevention

Galling prevention.
Mating surfaces.
Friction failures.

Galling and wear prevention reference. Adhesive wear at sliding interface. Material selection, surface treatment, lubrication strategies.

01 · Key principles

Key principles.

Material mismatch

Different alloys

Mating dissimilar materials. Bronze + stainless OK. Stainless + stainless avoid.

Hardness mismatch

One hard, one soft

Hardness difference reduces galling. Hardened steel + bronze.

Surface treatment

Hard chrome, nitriding

Surface hardening reduces galling tendency.

Lubrication

Active or self-lubricating

Lubricate or use self-lubricating material.

Anti-seize compounds

Threaded fasteners

Anti-seize on stainless threads. Critical.

Surface roughness

Smoother better

Smoother surfaces reduce galling. Polished or ground.

FAQ

What causes galling?

Adhesive wear at sliding interface. Microscopic peaks weld together. Common in stainless.

Stainless-on-stainless avoidance?

Avoid pairing. Use bronze, plated, or surface-treated mating part.

Anti-seize compound?

Apply on threads, sliding interfaces. Stainless particularly benefits. Standard for marine/chemical.

Surface treatments?

Hard chrome (67-72 HRC). Nitriding (case 60+ HRC). DLC (premium). Bronze plating.

Lubricant types?

Active oil/grease for sliding. Solid-film (PTFE, MoS2) for assembly. Self-lubricating bushing.

Cost considerations?

Galling failure expensive. Prevention small premium. Worth investment for critical sliding interfaces.

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