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Process · Metal Stamping

Sheet metal stamping.
High volume.
Production sheet parts.

Metal stamping — high-volume sheet metal forming. Punching, blanking, drawing, bending in single tool. Cost-effective at production volumes (10K+).

01 · Key principles

Key principles.

Process basics

Die forming

Sheet metal pressed between male/female dies. Forms and cuts simultaneously.

Progressive dies

Multi-station

Multi-station dies form complex parts in sequential operations.

Compound dies

Single-station

Single-station forming + cutting in one stroke.

Materials

Sheet metals

Steel, aluminum, stainless, brass — sheet thicknesses 0.5-6 mm.

Tolerance

±0.05-0.2 mm

Better than laser/punch. Repeatable at high volumes.

Volume threshold

10K+ parts/year

Tooling investment $20-200K. Pays back at production volumes.

FAQ

Stamping vs laser cutting?

Stamping: high volume (10K+), low per-part cost, tool investment. Laser: any volume, no tooling, higher per-part cost.

Tooling cost?

Compound die $20-50K. Progressive die $50-300K. Per part complexity.

Material thickness range?

0.3-6 mm typical. Thinner via specialty equipment. Thicker requires forging/CNC.

Surface finish?

Mill-finish sheet preserved. Tooling marks at deformation lines. Painting/plating standard finish.

Lead time?

Tool build 12-20 weeks. Production fast once tool ready (parts/minute).

Comparable processes?

Hydroforming for complex shapes. Spinning for axisymmetric. Each per geometry.

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