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Material · PBT

PBT.
Engineering thermoplastic.
Electrical-grade.

PBT (Polybutylene Terephthalate) — engineering thermoplastic. Excellent electrical properties, heat resistance, dimensional stability. Standard for connectors, electrical components.

01 · Key principles

Key principles.

Material profile

Semi-crystalline

High crystallinity gives stiffness and chemical resistance. Density 1.31 g/cm³.

Properties

UTS 50-60 MPa

Stiff, strong, dimensionally stable. Glass-filled grades higher.

Electrical

UL94 V-0 grades

Self-extinguishing flame-retardant grades. Standard for electrical.

Heat resistance

HDT 60°C unfilled, 200°C glass-filled

Glass-filled grades survive solder reflow temperatures.

Chemical resistance

Excellent

Resists most chemicals at room temp. Limited at elevated temp.

Applications

Connectors, electrical

Electrical connectors, switches, automotive ignition components.

FAQ

PBT vs PET?

Both polyesters. PBT processes easier, faster crystallization. PET clearer, used for bottles. PBT for engineering.

Glass-filled grades?

30% glass standard for high-strength PBT. Doubles modulus, raises HDT to 200°C.

UL94 ratings?

Standard PBT V-2. Flame-retardant grades V-0 (self-extinguishing). Electrical industry standard.

Hydrolysis resistance?

Pure PBT hydrolyzes in hot water. Hydrolysis-resistant grades available for automotive coolant exposure.

Laser welding?

PBT laser-welds well. Standard for automotive electrical connector assembly.

Comparable materials?

Nylon (PA) similar applications. PBT stiffer, less moisture absorption. Higher cost.

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