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Design Guide · Plastic Threads

Plastic threading.
Self-tapping.
Threading rules.

Plastic thread design — self-tapping, molded threads, threaded inserts. Each suits different applications. Design rules differ from metal threading.

01 · Key principles

Key principles.

Molded threads

Cheap

Threads molded directly. Cheap. Limited cycles.

Self-tapping screws

Standard

Screw cuts thread in pre-drilled hole. Limited cycles.

Heat-set inserts

Heavy duty

Brass insert pressed in, heated to fuse. 1000+ cycles.

Ultrasonic inserts

Production

Ultrasonic vibration installs insert. Fast for production.

Coarse pitch

Plastic-friendly

Coarser pitches (vs metal threads) — less stripping risk.

Larger diameter

Stronger

M5+ for plastic. Smaller threads strip easily.

FAQ

Self-tapping vs molded?

Self-tapping: handle higher loads, more cycles. Molded threads: cheaper, limited cycles. Choose per use.

Heat-set inserts?

Standard for quality plastic assembly. Strong, repeatable, 1000+ disassembly cycles.

Thread pitch for plastic?

Coarser pitches preferred — less stripping, easier engagement. Per ASME standards.

Boss design?

Boss diameter ≥ 2× thread diameter. Boss thickness ≥ 0.6× wall.

Pull-out strength?

Heat-set ~2000 N. Self-tapping ~1500 N. Material/depth dependent.

When does insert pay?

Repeated assembly, hot environment, structural load. Otherwise molded threads sufficient.

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