Lowest friction of
any solid material.
Chemically inert.
PTFE resists virtually every chemical except molten alkali metals and fluorine gas. Coefficient of friction 0.05 — half of ice on steel. The go-to material for aggressive chemical service, dynamic seals, and non-stick surfaces.
PTFE grades.
Virgin PTFE for most applications. Filled grades improve creep resistance, wear, or electrical properties for specific scenarios.
Virgin PTFE
Unfilled PTFE. Maximum chemical resistance, lowest friction. Dynamic seals, FDA food contact, lab reactor components, gaskets.
Glass-filled PTFE
Glass fiber reinforced. 3× creep resistance of virgin, improved wear. Standard for dynamic seals under load, valve seats, sliding bearings.
Carbon-filled PTFE
Carbon fiber or carbon powder filler. Improved wear, electrical conductivity (surface resistivity 10^4 Ω). Dynamic seals, ESD-dissipative parts.
Bronze-filled PTFE
Bronze powder filled for improved thermal conductivity and load capacity. Hydraulic seals, heavy-duty bearings running at load.
PFA (Perfluoroalkoxy)
Similar to PTFE but injection moldable. Slightly lower service temperature (260 °C continuous, 290 °C peaks). Complex shapes not possible in PTFE.
FEP
Lower-temperature version (max 200 °C) that's optically transparent. Used for heat-shrink tubing, transparent chemical fluid handling.
Where PTFE is irreplaceable.
Four properties make PTFE the only viable material for many applications. No other plastic — even PEEK — matches PTFE on its core strengths.
Chemical inertness
Resists virtually everything: concentrated acids (HF, HCl, H2SO4, HNO3), bases (NaOH), solvents, oxidizers. Rare exceptions: molten alkali metals, fluorine gas above 150 °C.
Temperature range
Continuous service -200 °C to +260 °C. Functions at cryogenic temperatures without embrittling. Survives occasional peaks to 300 °C.
Low friction
Coefficient of friction 0.05 dynamic, 0.08 static. Lowest of any solid. Critical for unlubricated dynamic seals and bearings.
Non-stick / food-contact
Standard non-stick cookware coating. FDA 21 CFR 177.1550 food contact compliant. Easy to clean, bacterial-resistant surface.
PTFE applications.
Dynamic seals
Hydraulic and pneumatic seals, spring-energized for high pressure
Gaskets
Chemical reactor flanges, pharmaceutical equipment, semiconductor fixtures
Valve seats & poppets
Corrosive service, food-contact, medical fluid handling
Chemical reactor components
Magnetic stirrer coatings, baffles, impellers for aggressive chemicals
Semiconductor wet-etch
HF and H2SO4 resistant wafer handling, beakers, fixtures
Non-stick linings
Oven rollers, food processing equipment, chute liners
Electrical insulation
High-voltage insulators, cable jacketing, RF connector dielectrics
Medical fluid handling
IV bag fittings, drug dispensing cartridges, sterile fluid pathways
Cryogenic seals
Liquid nitrogen, liquid helium fluid handling seals
PTFE finishing.
As-machined
Ra 1.6–3.2 µm typical. PTFE is soft (Shore D 55–65), visible tool marks normal. Single-pass finish usually adequate.
Polished
Ra 0.4 µm achievable with care. Limited demand — most PTFE applications don't require cosmetic finish.
Annealed
Post-machining oven anneal (200 °C, 4+ hours) stress-relieves PTFE for dimensional stability and improved creep resistance.
Skived
For thin films and tape, PTFE is skived from large billets rather than machined.
Etched
Sodium-naphthalene etch prepares PTFE surface for adhesive bonding — otherwise PTFE is nearly impossible to glue.
Plasma treated
Alternative surface activation for bonding, printing, or coating.
Colored
Most PTFE is natural white. Custom colors (red, black, blue) via compounded billet — requires large order quantities.
Sintered porous
Sintered porous PTFE for filter media, vent plugs — custom porosity available.