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PTFE · Teflon · PFA

Lowest friction of
any solid material.
Chemically inert.

PTFE resists virtually every chemical except molten alkali metals and fluorine gas. Coefficient of friction 0.05 — half of ice on steel. The go-to material for aggressive chemical service, dynamic seals, and non-stick surfaces.

01 · Grades & variants

PTFE grades.

Virgin PTFE for most applications. Filled grades improve creep resistance, wear, or electrical properties for specific scenarios.

Virgin PTFE

Pure · default

Unfilled PTFE. Maximum chemical resistance, lowest friction. Dynamic seals, FDA food contact, lab reactor components, gaskets.

Glass-filled PTFE

15% or 25% glass

Glass fiber reinforced. 3× creep resistance of virgin, improved wear. Standard for dynamic seals under load, valve seats, sliding bearings.

Carbon-filled PTFE

25% carbon · conductive

Carbon fiber or carbon powder filler. Improved wear, electrical conductivity (surface resistivity 10^4 Ω). Dynamic seals, ESD-dissipative parts.

Bronze-filled PTFE

60% bronze · heavy duty

Bronze powder filled for improved thermal conductivity and load capacity. Hydraulic seals, heavy-duty bearings running at load.

PFA (Perfluoroalkoxy)

Moldable fluoropolymer

Similar to PTFE but injection moldable. Slightly lower service temperature (260 °C continuous, 290 °C peaks). Complex shapes not possible in PTFE.

FEP

Transparent fluoropolymer

Lower-temperature version (max 200 °C) that's optically transparent. Used for heat-shrink tubing, transparent chemical fluid handling.

02 · Why this material

Where PTFE is irreplaceable.

Four properties make PTFE the only viable material for many applications. No other plastic — even PEEK — matches PTFE on its core strengths.

Chemical inertness

Resists virtually everything: concentrated acids (HF, HCl, H2SO4, HNO3), bases (NaOH), solvents, oxidizers. Rare exceptions: molten alkali metals, fluorine gas above 150 °C.

Temperature range

Continuous service -200 °C to +260 °C. Functions at cryogenic temperatures without embrittling. Survives occasional peaks to 300 °C.

Low friction

Coefficient of friction 0.05 dynamic, 0.08 static. Lowest of any solid. Critical for unlubricated dynamic seals and bearings.

Non-stick / food-contact

Standard non-stick cookware coating. FDA 21 CFR 177.1550 food contact compliant. Easy to clean, bacterial-resistant surface.

03 · Applications

PTFE applications.

Dynamic seals

Hydraulic and pneumatic seals, spring-energized for high pressure

Gaskets

Chemical reactor flanges, pharmaceutical equipment, semiconductor fixtures

Valve seats & poppets

Corrosive service, food-contact, medical fluid handling

Chemical reactor components

Magnetic stirrer coatings, baffles, impellers for aggressive chemicals

Semiconductor wet-etch

HF and H2SO4 resistant wafer handling, beakers, fixtures

Non-stick linings

Oven rollers, food processing equipment, chute liners

Electrical insulation

High-voltage insulators, cable jacketing, RF connector dielectrics

Medical fluid handling

IV bag fittings, drug dispensing cartridges, sterile fluid pathways

Cryogenic seals

Liquid nitrogen, liquid helium fluid handling seals

04 · Finishing

PTFE finishing.

As-machined

Ra 1.6–3.2 µm typical. PTFE is soft (Shore D 55–65), visible tool marks normal. Single-pass finish usually adequate.

Polished

Ra 0.4 µm achievable with care. Limited demand — most PTFE applications don't require cosmetic finish.

Annealed

Post-machining oven anneal (200 °C, 4+ hours) stress-relieves PTFE for dimensional stability and improved creep resistance.

Skived

For thin films and tape, PTFE is skived from large billets rather than machined.

Etched

Sodium-naphthalene etch prepares PTFE surface for adhesive bonding — otherwise PTFE is nearly impossible to glue.

Plasma treated

Alternative surface activation for bonding, printing, or coating.

Colored

Most PTFE is natural white. Custom colors (red, black, blue) via compounded billet — requires large order quantities.

Sintered porous

Sintered porous PTFE for filter media, vent plugs — custom porosity available.

FAQ

PTFE / Teflon questions.

PTFE stock costs more than most engineering plastics (raw virgin PTFE is ~USD 25–40/kg vs $5/kg for nylon), and machinability is only fair — the material is soft and prone to deformation under tool pressure, requiring sharp tools and careful fixturing. Waste is also higher as chips cannot be remelted into new stock (unlike thermoplastics).
Nearly. Exceptions: molten alkali metals (sodium, potassium) at high temperature, elemental fluorine gas above 150 °C, and some fluorinated solvents at elevated temperature. For all practical chemistry including concentrated acids (HF, HCl, H2SO4, HNO3), bases, and most organic solvents, PTFE is effectively inert.
Fusion welding: no. PTFE does not melt in the conventional sense — it sinters. Adhesive bonding: very difficult. The non-stick surface that makes PTFE useful resists all adhesives. For bonding, surface must first be chemically etched (sodium naphthalene) or plasma-treated, then epoxy or cyanoacrylate can achieve modest bond strength. For assemblies, mechanical fasteners and press-fits are preferred.
PTFE wins on pure chemical resistance (inert to more chemicals than PEEK) and low friction. PEEK wins on mechanical strength (5× PTFE tensile), dimensional stability, and wear resistance under load. For low-load gaskets and seals, PTFE. For structural chemical parts under load, PEEK.
Virgin PTFE is FDA 21 CFR 177.1550 compliant for food contact. USP Class VI grades exist for medical fluid handling. However, PTFE decomposes to toxic fluorinated compounds above 260 °C, so do not expose to open flame or cooking surfaces above that temperature. For repeated high-temperature medical sterilization, PEEK is preferred over PTFE.
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